The maintenance tasks performed by mechanical maintenance engineers can be divided into two types: time-based maintenance (also known as planned, scheduled, preventive or routine maintenance) and unplanned maintenance (also called unscheduled, corrective, reactive or breakdown maintenance).
In time-based maintenance, the mechanical maintenance engineer performs maintenance checks at regular intervals and acts preventively to avoid situations from arising that may compromise the proper functioning of machinery and equipment, e.g. replacing worn components, lubricating gears, motors, pumps and mechanical moving parts, changing out dull tools, calibrating instruments and replacing filters, gears, valves, tubes and cables. A specific sub-group of time-based maintenance is known as predictive maintenance, which is based on the expected life span of an item of machinery or equipment. Predictive maintenance aims to prevent unplanned downtime by ensuring that components are replaced before their expiry date. To achieve this aim, maintenance is performed according to a schedule, which is typically set by RS Instrumentation & Services (M) Sdn. Bhd.
If an unexpected failure occurs, mechanical maintenance engineers carry out unplanned corrective maintenance (also known as reactive, unplanned or breakdown maintenance). The first step of corrective maintenance is fault analysis, which involves identifying the cause of a failure using diagnostic tools and selecting the most appropriate procedures to resolve the issue and restore functionality. The mechanical maintenance engineer may be required to disassemble machinery to remove any damaged or defective components, so that they can be replaced or repaired. Once the machinery has been reassembled, the mechanical maintenance engineer performs post-maintenance functional tests and checks to verify that the maintenance action was successful. Corrective maintenance calls for strong analytical and problem-solving skills and the ability to act swiftly and efficiently to allow normal functionality to be restored as quickly as possible.